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How Open Circuit Solar Water Heating Works

Solar panels on roof

With so many homeowners recognising the benefits and switching to solar, more options are coming to market. Solar water heating systems are expanding with innovative options tailored to specific needs and climates, making the switch to solar a smarter move than ever.

One option worth exploring is the open circuit system, also known as an open-loop solar water heater. These systems are popular for their simplicity and efficiency, especially in warmer climates, and could be the right solution for your home.

How Do Open Circuit Systems Work?

The basic idea of open circuit solar water heating systems is quite simple: they use your household (potable) water, circulating it directly through solar collectors (like panels), where it’s heated by the sun and then stored for later use.

Let’s delve a little deeper into how the solar hot water system works. There are two main ways this water moves through the system:

  • Thermosiphoning (Passive Systems): These rely on the natural process of hot water rising, cold water sinking. As the sun heats the water in the collectors, it naturally rises into the storage tank above without the need for a pump.
  • Pumped (Active Systems): These rely on a small electric pump that moves the water through the collectors and into the tank. While not as energy efficient as passive systems, they allow for greater flexibility in system design and placement.

The basic flow goes like this:

  1. Cold water enters the system from your household supply.
  2. Water flows through solar collectors, where it is heated directly by the sun.
  3. Heated water moves into an insulated storage tank, ready for use throughout the home.
  4. On cloudy days or during high demand, a backup electric or gas booster activates to maintain a steady hot water supply.

Unlike closed-loop systems that use a separate heat-transfer fluid, open-circuit systems heat the actual water you’ll use. This makes the design straightforward and efficient (in suitable climates) while also reducing costs.

Each component in the system plays a key role in keeping the water moving and the temperatures rising. Let’s take a closer look at these components.

Components of an Open Circuit SystemSame Day Hot Water - Open Loop Solar Hot Water System Technical

Here is a list of the components and the role they play in making an open circuit system operate efficiently.

Solar Collectors (Flat Plate or Evacuated Tube)

These are the main heat collection panels that absorb solar energy and transfer it directly to the water flowing through them. They’re the equivalent of the solar panels you see on roofs, but designed to heat water.

Storage Tank

This well-insulated tank stores the heated water until it’s needed. It maintains warmth even when the sun isn’t shining.

Circulation System

The circulation system can be passive (thermosiphone, where hot water rises naturally) which is great for energy efficiency, or active (pump-driven), which provides more control over water flow but consumes more energy.

Controller (For Active Systems)

In active systems, this device monitors temperatures and activates the pump when heating conditions are ideal.

Valves

For safety and efficiency, they include pressure relief valves, check valves to prevent backflow, and tempering valves to avoid scalding.

Piping

Connects the collectors, tank, and home plumbing system.

Insulation

Essential for keeping the heat in by insulating both the pipes and tank, while reducing energy loss and improving efficiency.

Mounting Hardware

Used to position and angle solar collectors for maximum sun exposure.

Benefits of Open Circuit Solar Water Heating

So why should you choose an open circuit system over other types of solar hot water systems?

  • Direct efficiency – Water is heated directly in the collectors, meaning no heat loss which can happen through a transfer fluid or exchanger used in other types.
  • Cost-effectiveness – With fewer components, installation is often cheaper than closed systems, meaning lower up-front costs.
  • Design simplicity – Fewer moving parts mean faster installation and lower maintenance needs, which is also cost-saving.
  • Reliability – Simpler systems have less risk of failure, especially in mild climates.
  • Energy savings – These systems can reduce your water heating costs by 50–80%.
  • Environmental benefits – By relying on renewable solar energy, you’ll reduce your home’s carbon footprint.
  • ROI timeline – Most open-circuit systems pay themselves off in 3 to 7 years, depending on climate and hot water usage.

Comparison with Other Systems

Let’s take a look at some of the other types of hot water systems available to better understand how they compare to the open circuit system.

Closed Loop Systems

These use a separate heat transfer fluid to warm the water via a heat exchanger. They are better suited for cold climates and have freeze protection built in. This means that they’re more complex and often costlier to install and maintain. For cold regions, they can be a better choice.

Traditional Water Heating (Gas or Electric)

These rely on the grid and gas systems. While they have lower upfront costs, there are significantly higher long-term operating expenses, especially as energy prices climb.

Heat Pump Water Heaters

These are also energy efficient but still require electricity to operate. They use different technology that may not suit every home layout or hot water demand.

Other considerations you need to keep in mind include maintenance, lifespan, and installation complexity. Open circuit systems generally require less upkeep than closed-loop systems but more than a basic electric tank. With proper maintenance, solar systems can last 15–20 years or more, longer than traditional water heaters.

While open systems are simpler to install than closed systems, they still require plumbing knowledge, which is something to consider if you’re thinking about a DIY installation.

Finally, climate suitability is another important factor. Open systems perform best in warmer regions as freezing conditions could lead to pipe damage.

Design and Installation of a Solar Hot Water System

If you’re planning a solar hot water setup, it’s important to get the design and installation correct from the start. We always advise finding a professional hot water system installer to ensure maximum efficiency and adherence to safety standards.

System Sizing

Choose a system size based on how much hot water your household uses. A small family might only need a compact system, while larger ones may need something more substantial.

Collector Placement

Identify the best location for the solar collectors. Consider the amount of sun and orientation (facing north in the Southern Hemisphere), and angle. You will also need to determine the best location for your hot water system.

home solar

Integration with Existing Water Heating System

Decide how to integrate the solar system with your current water heating infrastructure. If replacing an old system, consider the necessary plumbing modifications for a retrofit. This is where a professional can offer expert advice.

Plumbing Modifications

For retrofit installations, plan and make any required plumbing adjustments to connect the solar hot water system to your home’s water supply. Again, a professional plumber is advised here.

Building Code Compliance and Permits

Always check with your local council to ensure compliance with building codes before installation commences. In Australia, certain projects require permits, and certain standards need to be met.

If you’re considering DIY installation, ensure you have the necessary skills for a successful installation. While installing a solar hot water system yourself is possible, it’s certainly not easy, and professional installation ensures optimal performance and compliance with local regulations.

The whole installation should typically take a few days, depending on factors such as the complexity of the system, roof space and plumbing configurations.

Additionally, be prepared for potential challenges like roof space limitations, shading, or complex plumbing connections. Hiring an experienced installer not only smooths out the process but also provides priceless peace of mind that everything is set up correctly.

Solar Collector Efficiency

Solar collector efficiency is influenced by design, materials, and environmental factors such as climate and location. What’s in your control is the ideal orientation and tilt for maximum output. Don’t worry if performance drops over time due to wear and environmental conditions; this is normal. However, regular maintenance helps the system’s longevity and maintains efficiency.

Exploring Alternative Energy Sources

If you’re interested in solar, then you might also be keen on exploring alternative energy sources. Future trends point to more integrated renewable energy solutions, with funding and incentives available for multi-technology installations.

For example, integration with photovoltaic systems, hybrid setups, and heat pumps can ensure year-round reliability. Furthermore, biomass serves as a backup during cloudy periods. Smart tech is also increasingly playing a role, with smart control systems optimising multi-source configurations.

If you’re interested in learning more about open circuit systems, speak to a member of the Same Day Hot Water team today to get the best solution for your home.

Frequently Asked Questions

How does a solar hot water heating system work?

Solar hot water heating systems use solar collectors to absorb sunlight and heat water, which is then stored in an insulated tank for household use.

What is the difference between open and closed system water heaters?

Open systems heat potable water directly, while closed systems use a separate fluid and heat exchanger to transfer heat to the water supply.

How do active solar water heaters work?

Active systems use electric pumps and controllers to circulate water or heat transfer fluid through the solar collectors.

What are the disadvantages of solar water heating?

Solar water heating can be less effective in cold or cloudy weather and may have higher upfront installation costs compared to traditional systems.

Can I connect my solar panels to my hot water system in Australia?

Yes, many Australian systems support integration with solar PV panels or solar thermal collectors for water heating.

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